EPS Wall Panel Production Line

EPS Wall Panel Production Process:

Section 1: Raw Materials Preparation
Section 2: Raw Materials Mixing
Section 3: Raw Materials Filling
Section 4: Wall Panel Curing
Section 5: Wall Panel Demolding
Section 6: Wall Panel Stacking and Storage

Section 1: Raw Materials Preparation

This is the starting section of the wall panel production, including the expandable polystyrene expanding system( to produce the foam EPS particle).

The main equipment of producing the expanded EPS particles are steam boiler, EPS expanding machine, EPS drying machine and finished foam EPS storage silos.

Section 2: Raw Materials Mixing

After the batching, weighing and delivery,the mixer will start the mixing process.This is the key part and important machine of the wall panel production line,as important as the wall panel making machines. The wall panel slurry mixer has special inside structure. This slurry mixer is developed by Our team, especially for light composite wallboard slurry foaming and mixing.

Section 3: Raw Materials Filling

The automatic slurry filling machine is equipped with a special mixing device, which can prevent the wall panel mortar from sinking into the bottom and make the EPS particles completely wrapped by the slurry. The volume of the filling machine depends on the scale of the panel plant, we design and produce the slurry filling machine with volume from 1.5cbm to 5cbm.

Section 4: EPS Wall Panel Curing

After the wall panel making machines are filled with slurry, the ferry car will transport the mold cars to the curing line. The period of wall panel curing time is about 6 hours to 10 hours, it also depends on the site conditions, for example, different temperature and different materials formula will effect the time of curing.

Section 5: Wall Panel Demolding

After the curing process is completed, the wall panel mold cars are transported to the panel demolding line by the ferry car. We can use the gantry crane with our customized fixture to remove the EPS wall panels, or we can use our automated panel removal equipment to remove the EPS wall panels. all the wall panels can be transported by a forklift after the demolding and stacking.

Section 6: EPS Wall Panel Stacking and Storage

A vacant lot or warehouse is required to store the finished wall panels. After approximately one to two weeks in the warehouse, the panels will be transported to the construction site for use in various projects.